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Research projects

In the context of research and development, we deal with innovative topics and trends of tomorrow, pursuing the goal of supporting the plastics industry along the entire value chain and advancing technologies. In recent years, we have carried out a large number of projects, some of which have already been successfully completed.

current projects

Below you will find an overview of our current research projects.

Bippmoldcoat

Minimization of dead zones in the close-up range

The detailed description of the project can be found here.

IoT4CO2

Intelligent IoT solution for CO2 footprint optimization in plastics production

The detailed description of the project can be found here.

Bippmoldcoat

Optimized venting of injection molds through cyclically high-temperature
porous tool inserts

The detailed description of the project can be found here.

MikrOHD

Development of a hot runner direct gating system for micro-optical components

The detailed description of the project can be found here.

AMeDi

Development of a plant technology for the direct injection of metal for the production of hybrid plastic-metal components

The detailed description of the project can be found here.

Bippmoldcoat

MOCVD coating as thermal barrier layer with adhesion-reducing properties for tools used in the manufacture of bipolar plates

The detailed description of the project can be found here.

Contispray

Development of novel metal-organic precursor formulations and development of novel delivery systems for use in thermal spraying.

The detailed description of the project can be found here.

faebs

Functional design and testing of an innovative fuel cell system

The detailed description of the project can be found here.

Qualodoromat

Development of a device for the automated odor characterization of plastic samples with the aid of artificial odor analysis
Intelligence and robotics

The detailed description of the project can be found here.

re:epp

Development of a process for the production of decorated EPP components from 100% scrap material

The detailed description of the project can be found here.

Sub-Mi-T

A new method for the fabrication of metallic tools with structural resolution in the nanometer range

The detailed description of the project can be found here.

tiger

Development of a production process for the manufacture of injection-molded hybrid components based on wound and continuously reinforced thermoplastic semi-finished products for the production of high-precision and high-strength connector components.components

The detailed description of the project can be found here.

triboschicht

Sliding coating for moving tool elements for plastics processing at high temperatures

The detailed description of the project can be found here.

completed projects

We have successfully completed the following projects in recent years.

3D cvd

CVD coatings of complex contours for synthetic stiff processing

The detailed description of the project can be found here.

3D flamemold

3D conformal coating of injection molds by plasma spraying

The detailed description of the project can be found here.

3D Opticool

Improving component properties during injection molding with 3D-printed plastic mold inserts

The detailed description of the project can be found here.

abracoat

Development of carbide and nitride hard coatings by MOCVD for abrasive applications in plastics processing

The detailed description of the project can be found here.

CAP - projects

CAP-BNP Development of innovative, biocidal nanoparticles for application in plastics technology

The detailed description of the project can be found here.

CAP-CPC Development of media-tight CVD coatings for corrosion protection to increase resource efficiency

The detailed description of the project can be found here.

CAP-TBC Development of innovative, thermally insulating coatings and coating processes for injection molds

The detailed description of the project can be found here.

crocomold

Alternative production process for thin-walled plastic precision optics

The detailed description of the project can be found here.

decoled

Decorative and functional OLED integrated in a plastic component.

The detailed description of the project can be found here.

dekopp

Formation of decorative surfaces on EPP components in the process

The detailed description of the project can be found here.

dgg

Development of a pyrotechnical pressure gas generation unit based on a nitro-cellulose system for the substitution of metallic pressure cartridges by plastic material

The detailed description of the project can be found here.

diffmold

Development of diffusion-welded mold inserts for medium and large injection molds

The detailed description of the project can be found here.

DRAKO

Wireless contacting of printed and back-molded traces

The detailed description of the project can be found here.

DSS

Process and methods for process monitoring using thin-film sensors

The detailed description of the project can be found here.

dynaheat

Development of a process-integrated thin-film heating system using chemical vapor deposition for dynamic mold temperature control

The detailed description of the project can be found here.

flamzation

Flame retardancy through polarity-matched silanization of functional fabrics

The detailed description of the project can be found here.

gasmold

Development of a gas-based temperature control system for injection molds

The detailed description of the project can be found here.

glim

Development of the back injection and overmolding process for glass fabric

The detailed description of the project can be found here.

hybridtemp

Development of molds with hybrid material properties for contour-homogeneous temperature control of injection molds

The detailed description of the project can be found here.

infrasurf

Analytical methods for interface and material characterization in the field of surface technology in plastics processing

The detailed description of the project can be found here.

isocer

Electrical insulation by thin films for shielding of heatsealing band layers on mold surfaces in plastics processing

The detailed description of the project can be found here.

keraform

Development of hybrid tool inserts with ceramic combination materials

The detailed description of the project can be found here.

kerain

Integration of thermally insulating ceramics for selective manipulation of the heat balance in injection molding process

The detailed description of the project can be found here.

kerastruc

Process for structuring ceramic surfaces by means of laser ablation

The detailed description of the project can be found here.

Medimold

MediMold 1 Direct metal injection into plastic components made of thermosets and thermoplastics

The detailed description of the project can be found here.

MediMold 2 Functional components with directly injected metallic conductor tracks and components with contacting elements

The detailed description of the project can be found here.

metal direct antenna

Requirements, manufacturing and testing of a demonstrator component with directly injected communication interface

The detailed description of the project can be found here.

nanolight

Development of a highly focusing, static light unit for vehicle headlights and a large-scale production process

The detailed description of the project can be found here.

Repmetalmold

A new process for manufacturing metallic mold inserts for plastic optical components

The detailed description of the project can be found here.

propump

Development of a novel demolding technique for injection molds for the one-piece production of injection-molded 3D pump impellers

The detailed description of the project can be found here.

QSchaum

Development of a test method for determining the component quality in a foamed thermoplastic component

The detailed description of the project can be found here.

RFID

Development of a production technique for fully automated integration of RFID technology into thermoplastic and thermoset components

The detailed description of the project can be found here.

sucre

Coating with reduced deposit formation and simultaneous wear protection

The detailed description of the project can be found here.

foerdergeber

promotion

The projects of our research center are funded by the Federal Ministry of Economics and Climate Protection (BMWK), the State of North Rhine-Westphalia, the European Union, the Central Innovation Program for SMEs (ZIM) and the European Regional Development Fund (ERDF).

With over 30 years of experience in the field of grant applications, we will find the right grant program for you, too, and open up the world of grant programs to you quickly and easily.

TO THE INNOLAB

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I appreciate the KIMW because of the high practical relevance of the content. As a manufacturing, medium-sized company, we need concretely effective information and training to increase our productivity, not outlooks on theoretically possible technologies from Silicon Valley.

MAX MUSTERMANN
CEO, FAF ART TECHNOLOGY

CONTRACT RESEARCH EXPERIENCE THAT PAYS OFF

With more than 30 years of practical experience and know-how in the plastics industry, we see ourselves as an ideal partner in the field of contract research. The goal-oriented and above all practice-oriented execution of R&D projects for profitable solutions and implementations. From the idea to practical implementation is our claim.

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Annual report 2021

Annual reports
from the research center

At the beginning of each year, we publish a report on the funding projects, own research projects and the various activities in the field of networking and public relations.

DOWNLOAD CURRENT ANNUAL REPORT
2022

Download the 2022 research report here.

2021

Download the 2021 research report here.

2020

Download the 2020 research report here.

2019

Download the 2019 research report here.

2018

Download the 2018 research report here.

2017

Download the 2017 research report here.

2016

Download the 2016 research report here.

2015

Download the 2015 research report here.

2014

Download the 2014 research report here.

OTHER PUBLICATIONS

Technical papers and lectures

2022

Frettlöh, V.: Diffusion welding: More variety in the production of tool inserts. In: Der Stahlformenbauer, issue 1/2022, 39th volume, Jan./Feb. 2022, page 98-100.

Frettlöh, V.: Cycle time reduction through corrosion-protected thermally conductive steels – SUCRE. In: Technology Afternoon KIMW, 03/2022, Lüdenscheid.

Frettlöh, V.: Diffusion Welding: More variety in the production of tool inserts. In: Welding and Cutting 21 (2022) No. 1, Page 18-19

Frettlöh, V.: Diffusion-bonded mold inserts expand the portfolio of injection molding tool manufacture. In: Antec 2022

Paskowski, A.: Development of a gas-based temperature control system for injection molds. In: Antec 2022

Schlutter, R.: Development of a non-destructive measurement method for quality assessment of foamed plastic parts. In: Antec 2022

Schlutter, R; Batmanov, A.: Zirconium dioxide as a thermo-insulating coating for molds in plastic injection molding. In: Antec 2022

Schlutter, R.: Functionalization of Engineering Plastics with Biocidal Nano-Particles. In: Antec 2022

Schlutter, R.; Rust, C.: GLIM: GLass fabric Insert Molding – Polymer Back-Injection of Glass Fabrics to increase strength. In: Antec 2022

Schlutter, R.: Improving part properties during injection molding with 3D printed CO2 cooled plastic mold inserts. In: Antec 2022

Balster, A.: New process for manufacturing metallic tool inserts. In: Der Schnitt- & Stanzwerkzeugbau 3/2022 p. 61

Balster, A.: Replicated Metal Molds: New Process for Manufacturing Metallic Mold Inserts for Plastic Optical Components. In: Der Stahlformenbauer 3/2022 p. 94

Schlutter, R.; Frettlöh, V.: The application of novel biocidal nanoparticles in plastics technology. In: ThGOT: Thementage Grenz- und Oberflächentechnik und 13. Thüringer Biomaterial Kollogium, 15.06.2022, Zeulenroda.

2021

Kulkarni, A.: Customized Simulation. In: K-Profi Issue 1, 02/2021, p. 25

Frettlöh, V; Dietrich, K.: (In-Mold Marking) Electronic life cycle for every plastic product. In: Plastics, 03/2021, p. 56-58

Ciaston, M.; Batmanov, A.; Mumme, F.: Functionalisation of tool surfaces by chemical vapor deposition. In: 9th NRW Nano-Conference, online, 21-23.04.2021.

Frettlöh, V.; Mahmoud, M.; Zirmbardi, C.; Albach, R.: Kreislaufwirtschaft aktuell – Chemie, Technologie, Ökonomie. In: CHEManager 05/2021

Gehlen, M.: Nanostrukturierung: Nanostructuring provides advantages in demolding. In: K-Zeitung online, 05/2021

Frettlöh, V.: Strong against wear and coatings – multifunctional tool coatings. In: VDWF 11 o’clock hole, online, 30.06.2021

Militsch, M.; Leinwand, P.: Nanolight – Development of a glare-free spotlight unit. In: Fachtagung Lichtdesign 16, Lüdenscheid, 30.06.2021

Librizzi, A.: Technology and trends in lighting design. In: SPEEDKongress Optics and Lighting, online, 31.08.2021

Ciaston, M.: New MOCVD coating systems for electrical insulation of tool surfaces. In: 5th Web Meeting EFDS, online, 07.09.2021.

Frettlöh, V.: For more economical tools (coating of the KIMW-F). In: DER KONSTRUKTEUR, 09/2021, p. 41

Militsch, M.: Back-Injected OLEDs for Illumination on Control Units. In: photonics Flashlight, 09/2021, p. 16-19

Gehlen, M.: MOCVD is the new wear protection for tools. In: FAPU – Fachmagazin für die Polyurethanindustrie, 11/2021, pp. 38-40.

Frettlöh, V.: Coatings for Almost Every Application – Economical Tools. In: VDI-Z BD 163 (2021) No. 11/12

Frettlöh, V.; Kulkarni, A.: Simulating Reality – Reducing Costs with Tailored Simulation Services. In: Isgatec Yearbook Dichten-Kleb-Polymer 2022

Frettlöh, V.: Diffusion Welding: More Variety in the Production of Tool Inserts. In: Schweißen und Schneiden 73 (2021) Issue 12, Page 874-876

Rust, C.: GLIM: Glass Fabric Insert Molding. In: Symposium Foil Back Injection, Lüdenscheid, 03.11.2021

Rust, C.: GLIM: GLas fabric Insert Molding – Polymer back-injection of glass fabrics to increase strength. In: TECHNOMER 2021, online, 08.12.2021

Paskowski, A.; Schlutter, R.: Development of a gas-based temperature control system for injection molds – GasMold. In: TECHNOMER 2021, online, 08.12.2021

Frettlöh, V. et.al.: Diffusion-welded mold inserts expand the injection molding tooling portfolio. In: TECHNOMER 2021 Conference Proceedings P1-10

Engemann, P.; Rath, I.: Passive tempering for optical lamination of weld lines on molded parts. In: TECHNOMER 2021 Conference Proceedings P1-13

Schlutter, R.; Hins, S.: Improvement of component properties during injection molding with 3D-printed plastic mold inserts by innovative mold temperature control. In: TECHNOMER 2021 Proceedings P1-14.

Batmanov, A; Kibet, I. K.; Ditjo, P.; Wieser, J.: Investigation on the effect of thermal barrier coatings on thin-walled injection molding applications. In: TECHNOMER 2021 Proceedings P1-20.

Batmanov, A; Frettlöh, V.; Mumme, F.; Kibet, I. K.; Ditjo, P.; Wieser, J: Zirconia as a thermo-insulating coating of tools in plastic injection molding. In: TECHNOMER 2021 Proceedings P1-21.

Schlutter, R.; Paskowski, A. et.al.: Development of a non-destructive measurement method for quality assessment of foamed plastic components. In: TECHNOMER 2021 Proceedings P8-7.

Schlutter, R.: Transfer of measured p-v-T data of special plastics into the Schmidt equation. In: TECHNOMER 2021 Conference Proceedings P8-8

Schlutter, R.; Wiegand, C.; Tremel, W.: Functionalization of engineering plastics with biocidal nanoparticles. In: TECHNOMER 2021 Proceedings P8-9.

Paskowski, A.; Schlutter, R.: Development of a gas-based temperature control system for injection molds – GasMold. In: TECHNOMER 2021 Conference Proceedings V1.19

Rust, C.: GLIM: GLas fabric Insert Molding – Polymer back-injection of glass fabrics to increase strength. In: TECHNOMER 2021 Conference Proceedings V4-11

2020

Ciaston, M.: Functionalization of tool surfaces.
In: EFDS Expert Committee Meeting FAFK, Dresden, 05.02.2020

Frettlöh, V.: Application of hard coatings using 3D-capable low-temperature CVD.
In: EFDS Workshop, Multifunctional Protective Coatings for Tools and Components, Chemnitz, 26.02.2020.

Gehlen, M.: AbraCoat – Development of hard coatings for wear protection of 3D mold contours.
In: K-Impulse, 03/2020

Gehlen, M.: AbraCoat.
In: Magazine of the IHK Hagen, 03/2019

Prammer, K.: Process-integrated training of decorative surfaces.
In: K-Impulse, 03/2020

Gehlen, M.: SUCRE coating with reduced thickness.
In: K-Impulse, 03/2020

Figge, T.: Functions mapped directly in the component.
In: K-Impulse, 03/2020

Frettlöh, V.: Ceramic MOCVD coatings for use in injection molds to influence thermal and demolding properties.
In: HTM – J. Heat Treatm. Mat., 04/2020

Schlutter, R.: Reduction of demoulding force through innovative surface modification.
In: SPE ANTEC, 04/2020

Schlutter, R.: Development of innovative biocidal nanoparticles for use in plastics technology.
In: SPE ANTEC, 04/2020

Schlutter, R.: Biocidal Coating Technologies.
In: Plastics in Medical Technology, Carl Hanser Verlag, 05/2020

Engemann, P.: HybridTemp.
In: Mold and Tool, 06/2020

Figge, T.: Metal Direct Antenna.
In: plastverarbeiter, 06/2020

Balster, A.: BIOPLAQUE – New strategies against biocorrosion.
In: The Steel Mold Maker, 06/2020

Schreiner; J.: FlamZation – Flame Protection.
In: K-Impulse, 09/2020

Rust, C.: InnoLab- Research doesn’t have to cost much.
In: K-Impulse, 09/2020

Mahmoud, M.: InfraSurf: Infrastructure can be further expanded,
In: K-Impulse, 09/2020

Balster, A.: BIOPLAQUE – New strategies against biocorrosion.
In: K-Impulse, 09/2020

Rust, C.: GLIM: Targeting new hybrid materials.
In: K-Impulse, 09/2020

Schlutter, R.: Application of biocidal materials in plastics technology.
In: Institute Colloquium of the. Institute for Plastics Technology and Recycling e. V., Weissandt-Gölzau, 09/2020

Schlutter, R.: Biocidal surfaces in plastics technology.
In: Symposium – Innovative Surfaces. Lüdenscheid 09/2020

Frettlöh, V.: Tool coatings – Targeted protection for increased tool life and extended maintenance intervals.
In: #Spotlight – Online Seminar, 10/2020

2019

Librizzi, A.; Malecha, D.: Foliendekoration mittels Digitaldruck – Übersicht zum Stand der Technik.
In: Symposium – Foil+Vehicle, Düsseldorf, 12.02.2019

Mumme, F.: Injection molding without adhesion problems.
In: K Newspaper online, 02/2019

Mumme, F.: Spritzgießtribometer analysiert Haftung zwischen Werkzeugwand und Formteil.
In: K-Aktuell, 03/2019

Librizzi, A.: OLED meets Film Insert Molding (DekOLED).
In: South Westphalian Economy, 03/2019

Engemann, P.; Beck, C.: Material mix in mold making for ideal molded parts (HybridTemp).
In: VWDF in Dialog, Issue 1/2019

Engemann, P.: With weld seams for better temperature control (HybridTemp).
In: K-Impulse No. 74, 03/2019

Mumme, F.: Demolding of plastics.
In: FORM+WERKZEUG, 03/2019

Frettlöh, V.; Hinzpeter, U.; Et. al: Development of highly stressed diffusion welded components for tool making.
In: Welding and cutting, 05/2019

Fornalczyk, G.: Wear protection for injection molds (Abracoat).
In: The steel mold maker, issue 02/2019

Frettlöh, V.: Diffusion-welded mold inserts for injection molds.
In: The steel mold maker, issue 02/2019

Engemann, P.: New possibilities for better temperature control.
In: The Steel Mold Maker, Issue 03/2019

2018

Engemann, P..: Improved temperature control even for the smallest molded parts.
In: The steel mold maker 01/2018

Fornalczyk, G.: Layer thickness determination by X-ray fluorescence analysis.
In: KIMW-F Annual Report 2017

Fornalczyk, G.: Design of a test rig for investigating the thermal conductivity of thin films.
In: KIMW-F Annual Report 2017

Fornalczyk, G.: 3D conformal coatings of mold inserts by chemical vapor deposition.
In: KIMW-F Annual Report 2017

Fornalczyk, G.: Development of thermal barrier coatings for plastics processing.
In: General meeting of the supporting association, Lüdenscheid, 08.03.2018

Beck, C.: alternative manufacturing process for optical lenses – CRoCoMold project.
Project flyer, 09.04.2018

Beck, C.: New ceramic 3D coating with short application times (3D FlameMold).
In: Construction, 04/2018

Engemann, P.: Welded mold cores for optimized temperature control.
In: K-Impulse No. 72, 04/2018

Frettlöh, V.: Process-safe variothermal temperature control in large injection molds (DiffMold).
In: DER STAHLFORMENBAUER, 03/2018

Frettlöh, V.: Auf Spurensuche – Fehler schon vor dem Auftreten identifizieren.
In: Symposium Plastics Electroplating, Lüdenscheid, 17.05.2018

Fornalczyk, G.: Introduction to Coating Technology,
In: Tool Coating Symposium, Lüdenscheid, 14.06.2018

Fornalczyk, G.: Current research results and practical applications,
In: Tool Coating Symposium, Lüdenscheid, 14.06.2018

Fornalczyk, G.: Optimized efficiency through mold temperature control.
In: K-Impulse No. 73, 08/2018

Es-Safyany, A.: MEDIMOLD: Direct injection in combination with thermosets and thermoplastics.
In: K-Impulse No. 73, 08/2018

Beck, C.: Sprueless production of optical components – Continuous Compression Molding (CCM) – an alternative to injection molding,
In: HASCO Open House, Lüdenscheid, 26.09.2018

Frettlöh, V.: High precision coatings for 3D mold contours in plastics production.
In: Technology Days of Günther Heißkanaltechnik GmbH, Frankenberg (Eder), 26.09.2018

Frettlöh, V.: Präzisionsbeschichtungen für 3D-Formkonturen in der Kunststoffverarbeitung.
In: Technology Days of Günther Heißkanaltechnik GmbH, Frankenberg (Eder), 26.09.2018

Kulkarni, A.; Frettlöh, V.: Simulation of CVD Process in a Reactor.
In: Comsol Conference, Lausanne, 20.10.2018.

Frettlöh, V.; Günther, J.: Der Sonntags-Tatort als starker Innovationsmotor (contamination spy).
In: K-Impulse No. 73, 09/2018

Sommer, M.: First-time laser patterning of ceramic coatings,
In. K-Impulse No. 73, 09/2018

Frettlöh, V.; Schmidt, J.: Knifflige Werkzeugtechnik – Werkzeugentwicklung für die einteilige Fertigung von 3D Pumpenlaufrädern.
In: FORM & TOOL, 11/2018

Librizzi, A.: Process engineering strategies to avoid color washout in film back molding and methods to predict the occurrence of color washout.
In: 4th Working Group Meeting Functional and Decorative Plastic Surfaces of FGK e.V., Lüdenscheid, 06.11.2018.

2017

Hinzpeter, U.: ProPumpe – one-piece demolding of injection-molded 3D pump impellers.
In: Technology Afternoon of the Kunststoff-Institut Lüdenscheid, 26.01.2017

Beck, C.: Hybrid temperature control for smallest mold cores.
In: K-Impulse No. 69 (2017), p. 5

Beck, C.: New manufacturing process for slim high-precision optics.
In: K-Impulse No. 69 (2017), p. 5

Frettlöh, V.: Novel demolding technique for 3D pump impellers.
In: K-Impulse No. 69 (2017), p. 5

Fornalczyk, G.: Near-Contour Ceramic Coatings for Precision Applications in Plastics Processing.
In: VDI Annual Conference Injection Molding 2017, Baden-Baden, 22.02.2017

Fornalczyk, G.: Potentials of CVD tool coatings to improve demolding properties.
In: Project Meeting Surface Treatment v. Plastic Molded Parts, Lüdenscheid, 16.03.2017

Fornalczyk, G.: 3D conformal deposition of protective ceramic layers on complex tools and injection molds via CVD.
In: DPG Spring Conference, Dresden, 22.03.2017

Fornalczyk, G.: 3D CVD – Coatings of Complex Geometries for Plastics Processing.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2016 (2016), p. 12.

Frettlöh, V.: RFID – Verfahren zur Umspritzung von RFID-Tags.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2016 (2016), p. 11.

Frettlöh, V.: ProPumpe – Entwicklung einer neuartigen Entformungstechnik für Spritzgießwerkzeuge zur einteiligen Herstellung von spritzgegossenen 3D-Pumpenlaufrädern.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2016 (2016), p. 10.

C.: CRoCoMold – Development of a manufacturing process for the alternative production of thin-walled plastic precision optics.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2016 (2016), p. 15.

Korres, M.: DGG – System – Development of a pyrotechnical pressure gas generation unit based on a nitrocellulose system for metal substitution.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2016 (2016), p. 16.

Sommer, M.: Dünnschichtsensorik – Verfahren und Methoden zur Prozessüberwachung mittels Dünnschichtsensorik.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2016 (2016), p. 13.

Sommer, M.: KeraStruc – CVD layer development and analysis of the molding behavior of injection molded plastics.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2016 (2016), p. 18.

Sommer, M.: Media density: multilayer coating systems.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2016 (2016), p. 23.

Sommer, M.: Iron-carbon diagram – microstructure formation of steels and cast materials.
In: Seminar German Industry Forum – Heat Treatment Metals, Bad Herrenalb, 05.04.2017

Fornalczyk, G.: Application areas significantly expanded: CVD coating of three-dimensional contours protects mold inserts.
In: VDWF in Dialog 02/2017, pp. 38-39

Librizzi, A.: And there was light. Possibilities for symbol and ambient lighting with molded plastic parts.
In: Branchentreff Kunststoff Institut Lüdenscheid, 18.05.2017

Frettlöh, V.: 3D-conformal yttria-stabilized zirconia thin films via MOCVD for thermal barrier and protective applications in injection molding.
In: EURO CVD, Linköping, 13.06.2017

Fornalczyk, G.: Yttria-stabilized zirconia thin films via MOCVD for thermal barrier and protective applications in injection molding.
In: Key Engineering Materials Vol. 742, 2017, S. 427-433

Fornalczyk, G.: Yttria-stabilized zirconia thin films via MOCVD for thermal barrier and protective applications in injection molding.
In: 21st Symposium on Composites, Bremen, 06.07.2017

Sommer, M.: Thin-film sensors successfully used in the injection molding process.
In: Der Stahlformenbauer 6/2017, p. 103

Summer, M.: KeraStruc.
In: Network Meeting Precision Freeform Surfaces for Optical Applications, Lüdenscheid, 23.03.2017.

Frettlöh, V.: RFID overmolding has high future potential. ‘
In: K-Impulse No. 70 (2017), p. 5

Sommer, M.: Thin-film sensors successfully used in the injection molding process.
In: K-Impulse No. 70 (2017), p. 5

Frettlöh, V.: Contamination Spy – Development of a simple detection of contamination on plastic surfaces.
In: Project Meeting Surface Treatment v. Plastic Molded Parts, Lüdenscheid, 19.09.2017.

Frettlöh, V.: Smarter plastic components through RFID technology.
In: Design – Section: Engineering Materials, 10-2017, IW4-IW6

Frettlöh, V., Günther, J.: Forensics meets plastics,
In: Plastics 10/2017, p. 113-117

Sommer, M.: Industry-oriented research,
In: Buderus Sales Meeting, Marburg, 26.10.2017

Sommer, M.: Iron-carbon diagram – microstructure formation of steels and cast materials.
In: Seminar German Industry Forum – Heat Treatment Metals, Krefeld, 08.11.2017

Fornalczyk, G.: Mold coatings by metal-organic chemical vapor deposition to increase efficiency and service life in injection molding processes.
In: Technomer, Chemnitz, 09.11.2017

Frettlöh, V.: Entwicklung einer Produktionstechnik zur automatisierten Integration von RFID Tags in spritzgegossene Kunststoffbauteile aus thermoplastischem und duroplastischem Material.
In: Technomer, Chemnitz, 09.11.2017

Engemann, P.: Improved temperature control even for the smallest molded parts.
In: K-Impulse No. 71 (2017), p. 5

Librizzi, A.: Light-emitting diodes integrated directly into plastic components.
In: K-Impulse No. 71 (2017), p. 5

Beck, C., Frettlöh, V.: ProPumpe – KMU innovativ (Produktion),
In: Flyer as joint publication after project end, Lüdenscheid, 01.12.2017.

2016

Aamir, M.: Multi-physics simulation for computation of reciprocal process variables.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 17.

Aamir, M.: KeraForm.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 14.

Beck, C.: CRoCoMold.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 15.

Beck, C.: Investigations into the avoidance of surface marking in injection molded ceramic inlays.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 18.

Fornalczyk, G.: Automation of CVD technology for higher reproducibility of coating processes.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 21.

Fornalczyk, G.: 3D CVD.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 12.

Frettlöh, V.: ProPumpe.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 10.

Frettlöh, V.: RFID.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 11.

Librizzi, A.: Thin film sensing.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 11.

Mumme, F.: Pressure-stable insulation layers for resistive surface heating systems.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 19.

Sommer, M.: Development of multilayer coating systems for the deposition of thermally isloating layers of increased thickness.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2015 (2016), p. 20.

Frettlöh, V.: Simulation technology supports layer development.
In: General meeting of members of Trägerverein Kunststoff-Institut e.V., Lüdenscheid, 18.02.2016

Fedosenko-Becker, T. N.; Dauerler, F.; Fornalczyk, G.; Mumme, F.: 3D conformal deposition of ceramic layers on complex metallic tools and injection molds via chemical vapor deposition.
In: 80th Annual Meeting of the DPG and DPG Spring Conference, Regensburg, 07.03.2016.

Aamir, M.: In-process simulation for multidisciplinary technologies.
In: K-Impulse 66 (2016), p. 5

Fornalczyk, G.: Surface treatment of injection molds: cleaning, decoating, post-treatment.
In: 3rd EFDS Workshop “Decoating”, Berlin, 13.04.2016.

Librizzi, A.: Plastics for lighting applications.
In: Lichtforum.NRW – Info event, Arnsberg, 03.05.2016

Librizzi, A.: Temperature-sensitive thin films for use in thermoplastic processing injection molds.
In: 18th GMA/ITG Symposium Sensors and Measurement Systems, Nuremberg, May 10, 2016.

Sommer, M.: Iron-carbon diagram – microstructure formation of steels and cast materials.
In: Seminar Härterei Kreis Ruhr “Heat treatment metals”, 19.05.2016

Frettlöh, V.; Beck, C.; Figge, T.: Development and testing of a novel production technique for fully automated integration of RFID technology into thermoplastic and thermoset components.
In: VDI Report

Frettlöh, V.; Beck, C.; Figge, T.: Development and testing of a novel production technique for fully automated integration of RFID technology into thermoplastic and thermoset components.
In: AUTOMATION 2016, Baden-Baden, 08.06.2016

Sommer, M.: Iron-carbon diagram – microstructure formation of steels and cast materials.
In: Seminar German Industry Forum “Heat Treatment Metals”, Bad Herrenalb, 15.06.2016

Librizzi, A.: Predetermination of color washout in film insert molding.
In: Working Group Functional and Decorative Plastic Surfaces of the FGK e.V., Lüdenscheid, June 29, 2016.

Mumme, A.: Thermal barrier coatings to achieve high quality surfaces in thin wall injection molding.
In: Working Group Functional and Decorative Plastic Surfaces of the FGK e.V., Lüdenscheid, June 29, 2016.

Librizzi. A.: Thin film sensor technology for temperature measurement
In: Technology Day Optence e.V., Lüdenscheid, 08.07.2016

Frettlöh, V.: Smarter plastic components through the use of RFID technology.
In: K-Impulse No. 67 (2016), p. 5

Korres, M.: Compressed gas generator (DGG)”: Metal pressure cartridge for fire extinguisher soon to be plastic.
In: K-Impulse No. 67 (2016), p. 5

Sommer, M.: Multifunctional thin film system.
In: K-Impulse No. 67 (2016), p. 5

Aamir, M.: Multi physics simulation for multidisciplinary parameters.
In: K-Impulse No. 67 (2016), p. 9

Fornalczyk, G.: 3D conformal deposition of protective ceramic layers on complex tools and injection molds via CVD.
In: 3rd Plasma Surface Engineering 2016, Garmisch-Partenkirchen, 13.09.2016.

Fornalczyk, G.: 3D conformal CVD coatings of mold inserts.
In: Plastics Processing Germany (2016)

Librizzi. A.: Realization of symbol illumination on plastic surfaces.
In: 24th New Dresden Vacuum Technology Colloquium, Dresden, 29 – 30.09.2016.

Fornalczyk, G.; Sommer, M.; Mumme, F.: 3D conformal deposition of protective ceramic layers on complex tools and injection molds via metal-organic chemical vapor deposition.
In: Poster K Fair, Düsseldorf, 2016

Frettlöh, V.; Beck, C.; Hinzpeter, U.: Development of a new production technique for an automated integration of RFID technology into plastic parts of thermoplastic and thermoset material.
In: Poster K Fair, Düsseldorf, 2016

2015

Mumme, F.: Resistive surface heating.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2014 (2015), p. 14.

Mausberg, S.: Surface analysis of molded parts.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2014 (2015), p. 12.

Frettlöh, V.: Chemical vapor deposition for plastics processing tools.
In: Annual Report of the non-profit KIMW Forschungs-GmbH 2014 (2015), p. 10.

Mumme, F.; Appel, T.; Etzkorn, J.: Prediction of the corrosion stability of injection molds.
In: JOT – Journal für Oberflächentechnik (2015) 05, pp. 52 – 54

Mumme, F.: Thermal barrier coatings in plastics processing.
In: EFDS Symposium 16th Wörlitz Workshop “Insulation and Barrier Layers for Functional Applications”, Location, 15 – 16.6.2015.

Librizzi, A.: Temperature measurement in the injection mold using thin-film sensor technology.
In: Seminar: Liquid silicones in the injection molding process, Lüdenscheid, 12.08.2015.

Librizzi, A.: Light & Plastics – Possibilities for the realization of symbol lighting.
In: VDI-Fachkonferenz: Automobiles Cockpit, Stuttgart, 08. – 09.09.2015

Mumme, F.: Thermal barrier coatings in plastics processing.
In: Hasco Symposium, Lüdenscheid, 9.9.2015

Frettlöh, V.: Investigation of the adhesion of PVD coatings to plastic surfaces.
In: 23rd New Dresden Vacuum Technology Colloquium, Dresden, 12 – 15.10.2015.

Librizzi, A.: Basics on film back molding and error prevention.
In: Symposium: Foil Back Spraying, Lüdenscheid, 11 – 12.11.2015

Fornalczyk, G.: “3D CVD” improves the protection of component surfaces.
In: K-Impulse 65 (2015), p. 5

Librizzi, A.: Thin films measure temperature and pressure in the injection mold. In: K-Impulse 65 (2015), p. 5

Fornalczyk, G.: CVD coatings of tool and mold inserts.
In: VDI-District Lenne: Working Group Plastics Technology, Lüdenscheid, 24.11.2015

Librizzi, A.: Light & Decor in one shot.
In: KunststoffXtra (2015) 12, pp. 30 – 31

Atakan, B.; Khlopyanova, V.; Mausberg, S.; Mumme, F.; Kandzia, A.; Pflitsch, C.: Chemical vapor deposition and analysis of thermally insulating ZrO2 layers on injection molds.
In: Physica Status Solidi, C – Current Topics in Solid State Physics Jg. 12 (2015) 7, S. 878 – 885

Theses

2022
2021
2020
2019
2018

Bachelor thesis Niels Kitzhöfer

“Studies on the rheological behavior of thermoplastics on thermally insulating mold coatings”.

Supervision: Michaela Sommer

2017

Bachelor thesis Evaggelos Sidiropoulos

“Design and construction of a test rig for measuring the thermal conductivity of thermal barrier coatings.”

Supervision: Gregor Fornalczyk

Bachelor thesis Nicolai Clemens

“Rapid Tooling – Development and testing of build-up strategies for printed plastic tool inserts”.

Supervision: Angelo Librizzi

Bachelor thesis Niklas Dörpinghaus

“Reduction of demolding problems – article-, material- and process-oriented design of the demolding system”.

Supervision: Angelo Librizzi

Bachelor thesis Lars Kaufhold

“Design of cover layers for composite material systems for partial modification of thermal material properties in plastic processing tools.”

Supervision: Christoper Beck

Bachelor thesis Steffen Schack

“Preliminary investigations on partial dynamic temperature control of an injection mold”.

Supervision: Angelo Librizzi

Master thesis Martin Fuchs and Gregor Gabryl

“Printed Electronics”

Supervision: Angelo Librizzi

2016

Bachelor thesis Matthias Werner

“Verification of the Mechanical Resistance of PVD Coated Oxide Ceramic Coatings”.

Supervision: Frank Mumme

Bachelor thesis Dietrich Wartekin

“Design and commissioning of an operational test rig for the examination of DLC coated ejector standards”.

Supervision: Frank Mumme

Bachelor thesis Michael Wertschulte

“Verification of the mechanical load capacity of oxide ceramic multilayer coatings”.

Supervision: Frank Mumme

Bachelor thesis Niklas Dörpinghaus

“Reduction of demolding problems”

Supervision: Angelo Librizzi

Bachelor thesis Tobias Neuhaus

“Development of a composite material system for partial modification of thermal material properties in plastic processing tools.”

Supervision: Christopher Beck

Master thesis Claudia von Häfen

“Rapid Tooling Behavior of Injection Molded Plastic Molded Parts from Three-Dimensional Printed Plastic Mold Inserts.”

Supervision: Angelo Librizzi

Master thesis Patrick Engemann

“Geometric and material design of composite material systems for partial modification of thermal properties in plastic processing tools.”

Supervision: Christopher Beck

We use our equipment for the determination of material and component specific properties and are not only able to serve your standard tasks, but also to support you professionally for the improvement of your results and less conventional questions. The close interlocking with the other specialist departments of the KIMW guarantees you the highest level of know-how, practical complete solutions and thus the best possible service for your concern.Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus.

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  • 1st place competition: "Competence Network 2009" Best Network in Germany, awarded by the Federal Ministry of Economics and Technology for "Sustainable Growth"
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  • Gold Label "Cluster Organization Management Excellence Label (Quality Label)" awarded by ESCA - European Secretariat for Cluster Analysis on behalf of the European Cluster Excellence Initiative (ECEI) (03/2013)
  • Recertification Gold Label in 2015, 2018 and 2021
  • Award for the top 5 innovative and efficient regions in Germany in recognition of outstanding achievements in the use of networks in the areas of innovation and material efficiency in 2013/2014.

You want more information? Then follow the cross references, call us or visit us for a personal institute presentation in Luedenscheid.

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Would you like more information about our publications, are you interested in the results of our projects or are you perhaps looking for a thesis for your studies? Contact us.

UDO HINZPETER

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Tel: +49 2351 1064-198
E-mail: hinzpeter@kimw.de

ANGELO LIBRIZZI

DR.
PROCESS AND TOOLING / LIGHTING TECHNOLOGY

Tel: +49 2351 1064-134
E-mail: librizzi@kimw.de

FRANK MUMME

DIPL.-ING. CONTRACT RESEARCH

Tel: +49 2351 1064-xxx
E-mail: mustermann@dir-kimw.de

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